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Steve & Barb Shortreed
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Fergus, ON, Canada
N1M 1G9

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» The Letterville BullBoard » Letterhead/Pinstriper Talk » Jumping to light speed

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Author Topic: Jumping to light speed
Dan Sawatzky
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Member # 88

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A while back I posted about the various types of lights we were considering putting into our shop to replace the old T-12's tube lightingc and halogen high bays which were obsolete and failing badly. We had put it off as long as we could. The choices were many. We could upgrade to newer style flourescents. T-8's were inexpensive but not as efficient as T-5's. LED tubes were better than the T-5's and contained no mercury. The old sodium highbays also needed replacing with many choices there as well including LED's which were only marginally more expensive if we included the installation costs. We decided to do some tests. We brought in some sample lights and then did the comparisons with the lights in place.

The most expensive option in the short term were LED tubes in place of the old flourescents. But we did some long term math and factored in the cost of purchasing, installing, powering, and maintaining them over their lifetime. We compared those costs with the other style lamps. After weighing all the choices we decided to go with the LED's.

The lighting conversion is now complete and the LED tubes and new fixtures proved to be less than I had budgeted for which was a nice surprise! In place the LED's look very much like T-5's. We went with Philips brand lights. It is great light to do our painting in as we selected the right temperature for that task. We went with 4000K in the fabrication area of the shop but in the paint area we did one row of 3500K and one row of 4000K. With a twelve foot ceiling the light mixes nicely, a combination of warm and cool which is great for painting. The workspace is brighter than ever. We are confident the electric bill will be less than before and that the lights will brighten the shop for a long, long time with little maintenance.

There were also some surprise benefits too. One was that the LED lights emit no UV and so do not trigger the self-darkening welding helmets we use. When we are welding high structures we aren't frustrated by the helmets continually darkening every time we look upwards, before we strike our arcs. There is no buzzing or flickering which makes the shop a lot quieter and the lights much less annoying. The work studio feels more inviting and brighter.

Like anything on the leading edge of technology the target is moving quickly. There will undoubtably be newer and better models just around the corner. Costs will also continue to quickly come down on future products as well as they become more popular. But we needed to install new lights now, before we started our next big year long project and could wait no longer. After making the jump to light speed we are delighted.

We feel that LED lighting has finally come of age.

-grampa dan

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Dan Sawatzky
Imagination Corporation
Yarrow, British Columbia
dan@imaginationcorporation.com
http://www.imaginationcorporation.com

Being a grampa is one of the the most wonderful things in the world!!!

Posts: 8738 | From: Yarrow, B.C. Canada | Registered: Nov 1998  |  IP: Logged | Report this post to a Moderator
Jake Hamstra
Visitor
Member # 2354

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I'am a silent partner in floorcovering business
We change all fluorescent tubes to led 4 years ago. Store is much brighter and colours are more true. Cost $25,000 to do the change over(building is 7,000sqft lots of lights) Hydro bill went from
$960 a month to $550 a month. Pay back should be about 5 years tube should last 10 years

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Jake Hamstra
Dynamic Signs & Graphics.ca
8513 Hickory Drive
Strathroy, Ontario
N7G 3H8

Posts: 27 | From: Starthroy, ON | Registered: Oct 2001  |  IP: Logged | Report this post to a Moderator
Gary Boros
Resident


Member # 8487

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Dan, isn't the daylight spectrum more in the 5000K range? I would've thought you would install that in the painting area, no?

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Gary Boros
SIGNWORKS STUDIOS LLC
Monroe, Connecticut, USA

Posts: 264 | From: Monroe, Connecticut, USA | Registered: Dec 2007  |  IP: Logged | Report this post to a Moderator
Pat Welter
Resident


Member # 785

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We've made the switch as well and love it, no more flickering no more hummm either...They have come a long way...

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Pat Welter
Masterhand Signs and Designs
Unity, Saskatchewan.Canada

Posts: 1304 | From: Unity, Saskatchewan.Canada | Registered: May 1999  |  IP: Logged | Report this post to a Moderator
   

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