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» The Letterville BullBoard » Letterhead/Pinstriper Talk » Foam For Carving into Stones

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Author Topic: Foam For Carving into Stones
Bobbie Rochow
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I have a friend I am going to help out, creating a scene with stones on the wall. What is a cheap foam I could use to do this? Maybe 2" thick, not sure. I was thinking of carving it with an exacto, or dremeling it, then painting, airbrushing it afterwards.

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The Word in Signs
Bobbie Rochow
Jamestown, PA 16134

724-927-6471

thewordinsigns@alltel.net

Posts: 3485 | From: Jamestown, PA 16134 | Registered: Oct 2002  |  IP: Logged | Report this post to a Moderator
John Arnott
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Styrofoam.....Hot cutting blade/wire.
Little exactos and dremel tools are way too small.
A 4" grinder at Harbor Freight is only $20.
Think production work.
Cut and shape all the "Stones" and glue to wall.
Then Brush any thick primer coat and try to add texture to this base coat.
No airbrush....too small.
I would paint with all old house paints.
Splatter and sponge on finish textures.

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John Arnott
El Cajon CA
619 596-9989
signgraphics1@aol.com
http://www.signgraphics1.com

Posts: 1443 | From: El Cajon CA usa | Registered: Dec 1998  |  IP: Logged | Report this post to a Moderator
Bobbie Rochow
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Sounds good John, but where do I get the styrofoam? Lowes?

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The Word in Signs
Bobbie Rochow
Jamestown, PA 16134

724-927-6471

thewordinsigns@alltel.net

Posts: 3485 | From: Jamestown, PA 16134 | Registered: Oct 2002  |  IP: Logged | Report this post to a Moderator
John Arnott
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yes

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John Arnott
El Cajon CA
619 596-9989
signgraphics1@aol.com
http://www.signgraphics1.com

Posts: 1443 | From: El Cajon CA usa | Registered: Dec 1998  |  IP: Logged | Report this post to a Moderator
Bobbie Rochow
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Thanks a bunch!

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The Word in Signs
Bobbie Rochow
Jamestown, PA 16134

724-927-6471

thewordinsigns@alltel.net

Posts: 3485 | From: Jamestown, PA 16134 | Registered: Oct 2002  |  IP: Logged | Report this post to a Moderator
Bobbie Rochow
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Thanks a bunch!

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The Word in Signs
Bobbie Rochow
Jamestown, PA 16134

724-927-6471

thewordinsigns@alltel.net

Posts: 3485 | From: Jamestown, PA 16134 | Registered: Oct 2002  |  IP: Logged | Report this post to a Moderator
Kelly Thorson
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Hi Bobbi,
If you want to make the stones a bit hardier, I've made a hard coat from Weldbond glue and latex paint mixed 50%/50% (you likely could cut back some on the glue)and sand. Indoors you could probably use cheaper glue. If you are simulating rock use coarse sand even some small gravel. If you use a cream or grey paint you can drybush some colours on later or else paint the whole stone again for variation.
You can use Styrofoam or EPS foam (the pink or blue insulating stuff) that you get from a lumberyard.
If you are going to hot cut it make sure you do it outside, the fumes are quite toxic.

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“Did you ever stop to think, and forget to start again?”
-Winnie the Pooh & A.A. Milne

Kelly Thorson
Kel-T-Grafix
801 Main St.
Holdfast, SK
S0G 2H0
ktg@sasktel.net

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Sonny Franks
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Bobbie, the insulating foam can be sprayed with an enamel rattle can and it will eat into the surface and give you a quick and easy rock texture - make sure to peel the plastic cover first.....

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www.signcreations.net
Sonny Franks
Lilburn, GA
770-923-9933

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Mike Pipes
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If you have acetone handy, you can spray the styro with that and it will melt in a pretty "rock-like" way. Spray it through an airbrush for control because a little goes a long way.

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"If I share all my wisdom I won't have any left for myself."

Mike Pipes
stickerpimp.com
Lake Havasu, AZ
mike@stickerpimp.com

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Michael Clanton
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I have made several large stone projects for theater designs and even signage ...

1.) work on the project outside if possible- white beadboard and other types of foam are extremely messy- lots of static, so it sticks to everything you don't want it to.
2.) a cheap electric knife (like you would use in the kitchen) and a heat gun (like some people use to remove vinyl) latex or acrylic house paint- just about all the tools you need. cut the shape with the electric knife, use the heat gun to melt the texture (doesn't take much heat) then paint...

3.) spraying acetone does do the trick, but you can't get it to stop "melting" the foam- I have a project that was a couple of years old and you could still hear the foam poping and cracking- the chemical reaction was still going on-and I airbrushed very small amounts-I would stay away from it.

4.) Kelly's trick is good because no matter how cool it looks, it is still easy to damage unless you can coat it with something to make it tough.

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Michael Clanton
Clanton Graphics/ Blackberry 19 Studio
1933 Blackberry
Conway AR 72034
501-505-6794
clantongraphics@yahoo.com

Posts: 1735 | From: Conway Arkansas | Registered: Oct 2001  |  IP: Logged | Report this post to a Moderator
David Harding
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A few years ago, I made a couple rocks out of white beaded foam as stage props for a drama. I glued 4" blocks together, rough cut them using a Sawsall with a 12" blade, and then sprayed with a mixture of white sugar sand, bonding agent, and white portland. I should have sifted things first. The gun clogged and a gallon or two of stuff in the hopper gun blew out the top, coating me with enough of that white concoction that I looked like Lot's wife for a while.

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David Harding
A Sign of Excellence
Carrollton, TX

Posts: 5084 | From: Carrollton, TX, USA | Registered: Nov 1998  |  IP: Logged | Report this post to a Moderator
Bobbie Rochow
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These are all good idea, I like Kelly's too...hmmmm...thanks guys.

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The Word in Signs
Bobbie Rochow
Jamestown, PA 16134

724-927-6471

thewordinsigns@alltel.net

Posts: 3485 | From: Jamestown, PA 16134 | Registered: Oct 2002  |  IP: Logged | Report this post to a Moderator
   

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