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I would like to know from other sign carvers and sandblasters what they think about Extira? I've carved it and sandblasted it, but am somewhat concerned with it's longevity. Except for occasional vandalism, I have been well pleased with high density urethane for it's longevity. I like the heft and density of Extira and feel that many of my clients would be happier with that also.
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I personally prefer higher-density HDU (18lb or more). The only drawback with HDU is the lack of structural strength; I solve that by either laminating another material to the back, or with internal steel support between matching faces for DF signs. Also, HDU has great paint adherence, something that I've heard can be an issue with Extira.
-------------------- "A wise man concerns himself with the truth, not with what people believe." - Aristotle
Cam Bortz Finest Kind Signs Pondside Iron works 256 S. Broad St. Pawcatuck, Ct. 06379 "Award winning Signs since 1988" Posts: 3051 | From: Pawcatuck,Connecticut USA | Registered: Nov 1998
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I just did my first extira sign about a month ago. I loved using it. It cuts good, sands easily, You can basically do the same or even better with it than MDO no holes to fills. Except for the fact if you have concrete floors, with the dust extira gives off you are liable to break your neck(the floors get super slick). I painted it with one shot black and overlaid with colored sticky stuff. No problems so far.
-------------------- Jonathan Harvey Harvey's Signs and Designs 214 N. Main Newton,KS 67114 316-283-2424 (no telemarketers) Posts: 63 | From: Newton, KS | Registered: May 2006
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Robert, I am working in the Cleveland area as well, and I have worked for a couple of local shops that have used Extira with no problems. Some of the keys are to ease the sharp edges, and the manufacturer recommends water based paints, which might be the issue Cam refers to if people have been using 1-Shot. We have used Porter, TJ Ronan Aqua Cote and other house acrylic paints with Jay Cooke's primer and the projects have held up for years.
I agree with Cam on HDU being the best product especially with all the heavier densities available today.
-------------------- Rick Heller Ohio Technical College 1374 E. 51st Street Cleveland, OH 44103 IOAFS Posts: 210 | From: Cleveland, OH | Registered: Nov 2001
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It has a place in our shop. Gotta be choosey though. As Jonathan mentioned the dust left behind is very oily. It sticks to equipment and is slick on the floor.
We had some paint adhesion problems at first. Since it's made with water replant oils, water based primers aren't a good idea. If you must, a quick wash off with soap and water will help.
Our standard coat out process is a light epoxy wash. It's Epoxy diluted with 30% lacquer thinner.
I've found HDU much better for deatail work on the CNC.
But both are floppy at legnth. Neither have fibers that allow for good screw holding power.
Just a thought are two.
-------------------- Joe Crumley Norman Sign Company 2200 Research Park Blvd. Norman, OK 73069 Posts: 1428 | From: 2200 Research Park Blvd. | Registered: Sep 2001
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I also have used it with some reservations. I finished with oil paints and the usual 1-shots and gold leaf decoration. That was 4 years ago and I go by it several times a month....no probs so far!! The reservations are sharp edges and would sand them slightly.
Because the material is a little soft, it's prudent to ease edges over a little. For that reason we've used the thinned down epoxy as a stiffner
I've found Extira carves like butter but healthy stop cuts are necessary.
It's also great for fluted post covers over treated 4"X4"s.
-------------------- Joe Crumley Norman Sign Company 2200 Research Park Blvd. Norman, OK 73069 Posts: 1428 | From: 2200 Research Park Blvd. | Registered: Sep 2001
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