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Steve & Barb Shortreed
144 Hill St., E.
Fergus, ON, Canada
N1M 1G9

Phone: 519-787-2892
Fax: 519-787-2673
Email: barb@letterville.com

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» The Letterville BullBoard » Letterhead/Pinstriper Talk » Southern Engineering 101 (Lots of Pics)

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Author Topic: Southern Engineering 101 (Lots of Pics)
Jon Jantz
Resident


Member # 6137

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I have mentioned occasionally about our equipment that we have made. Here are a few pictures. Let the smart remarks begin!! [Rolling On The Floor]

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This is a hot wire table built out of an old shelled out table saw. I'm sorry I didn't have good lighting for the pics. The old table guide works good for cutting foam into strips or down to a certain size.

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Another view showing how we built the wire holder.

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A little better view from of the arm and table.

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This is the end of the wire holder arm. It is made of wood and inserted into the end of square tubing so that the wire is insulated from the frame work. The wood block has a slot in it so that the wire can be adjusted to be level.

The wire is also attached to a piece of wood underneath the table.

We have a rolling Craftsman battery charger that we use to power this. You attach one clamp to the bottom of the wire under the table and run the other clamp along the arm and clip it on the bolt sticking up, or the eyelet underneath the wood block... it has various settings of volts/amps that will make the wire hotter or cooler, depending on how thick and how fast you want to cut...

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One more view of the table. We haven't used it in a few months, and the shop we keep it in still has hurricane damage and gets damp inside. That's why the table has become rusted. I need to brush it down and spray paint it, I guess.

[ December 19, 2006, 04:33 PM: Message edited by: Jon Jantz ]

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Jon Jantz
Snappysign.com
jjantz21@gmail.com
http://www.allcw.com

Posts: 3395 | From: Atmore, AL | Registered: Nov 2005  |  IP: Logged | Report this post to a Moderator
Jon Jantz
Resident


Member # 6137

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Also I have a few pics of the lifts some of you have asked about.

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Here are several different ones that have gotten built over the years. They all work good and get used on a regular basis.

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This the latest one. It has an aluminum platform that can slide out on rails a couple of feet to extend over an object. It is also removable so the lift can be used as a forklift.

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A pic with the hoods up. Not very pretty but it works nicely. This one we put dual relays on all the controls to provide a safety mechanism in case one sticks while running a control. On this side you also see the hydraulic pump for the lift and steering and on the other side is the electric drive motor.

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A close view of the batteries. The sealed compartment on the bottom houses the chargers, and the chrome nuts you see are actually attached to rods that allow you to push the "Start Charge" buttons on the chargers.

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The controls are from an old rail hoist and is on a cable so you can actually be anywhere in the basket or even on the ground.

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Just another pic from the side of the machine.

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My brother-in-law Chris doing a lift demo. Again, I'm sorry about the quality of the pictures, it was almost starting to rain when I took them.

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Chris driving it back to shop, partially extended.

This one is fairly nice because it has 4 wheel steering. You can select 2-wheel, crab or opposite steering mode from in the basket. The mast also has tilt so you can move closer or further away while you're up in the air.

Hey, like I said, it ain't purty, but it werks real good.

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Jon Jantz
Snappysign.com
jjantz21@gmail.com
http://www.allcw.com

Posts: 3395 | From: Atmore, AL | Registered: Nov 2005  |  IP: Logged | Report this post to a Moderator
Jamie Whitley
Visitor
Member # 6371

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I really like the lifts. Pretty cool!

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Jamie Whitley
55 Calhoun St
Reynolds, GA
(478)951.2475

Posts: 51 | From: Reynolds, Georgia | Registered: Feb 2006  |  IP: Logged | Report this post to a Moderator
Ricky Jackson
Visitor
Member # 5082

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These are great Jon. Probably better engineered than an Iranian nuclear weapons facility too. That's some very well thought out stuff there bro.

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Ricky Jackson
Signs Now
614 Russell Parkway
Warner Robins, GA
(478) 923-7722
signpimp50@hotmail.com

"If I have seen further it is by standing on the shoulders of giants." Sir Issac Newton

Posts: 3528 | From: Warner Robins, GA | Registered: Oct 2004  |  IP: Logged | Report this post to a Moderator
Dan Sawatzky
Resident


Member # 88

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Jon

Your equipment looks very cool and functional. I doubt worker's health & safty would let us build our own lift... I can onlu imagine the fines if we tried it here!

The hotwire table looks great too! I build a similar setup by tacking components to our welding table when needed. I don't have any room to store a big setup like you have. Same principle though. I also have a hand held loom for doing freeform stuff.

Thanks for sharing the pics!

-grampa dan

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Dan Sawatzky
Imagination Corporation
Yarrow, British Columbia
dan@imaginationcorporation.com
http://www.imaginationcorporation.com

Being a grampa is one of the the most wonderful things in the world!!!

Posts: 8738 | From: Yarrow, B.C. Canada | Registered: Nov 1998  |  IP: Logged | Report this post to a Moderator
jake snow
Resident


Member # 5889

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And exactly when do you have time to make signs??

You better be makin' the money and takin' care of that bride dude, cause she's a catch! [Wink]

Oh, and that wire thing and minnitruck without the cab is cool too. [Applause]

I know where to go if I need anything built out of the ordinary, thats for sure [Big Grin]

Hey Granpa Dan....take note of this boy! He might just build himself a router!

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Snow's Sign Works
865-908-0076
snowman@planetc.com
www.snowsigns.com

I'm out of my mind, but feel free to leave a message...

Posts: 1640 | From: Sevierville, TN | Registered: Jul 2005  |  IP: Logged | Report this post to a Moderator
David Harding
Resident


Member # 108

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Jake,

Jon's already built the router. He's just finishing up the automatic tool changer.

[ December 19, 2006, 05:40 PM: Message edited by: David Harding ]

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David Harding
A Sign of Excellence
Carrollton, TX

Posts: 5089 | From: Carrollton, TX, USA | Registered: Nov 1998  |  IP: Logged | Report this post to a Moderator
jake snow
Resident


Member # 5889

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I would believe it!

Young buck is amazing.

I like he let Chis do the demo on the lift .....hmmmm

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Snow's Sign Works
865-908-0076
snowman@planetc.com
www.snowsigns.com

I'm out of my mind, but feel free to leave a message...

Posts: 1640 | From: Sevierville, TN | Registered: Jul 2005  |  IP: Logged | Report this post to a Moderator
Bernice Tornquist
Resident


Member # 16

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Thanks, Jon, you kept your word and posted the hot wire tool. It really looks like it can put out stuff....I would never make smart remarks about that...really nice.

I see that when you make something it's in a big way.

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Bernice Tornquist
Bernice's Signs & Graphics
Box 1799, Nipawin, SK
S0E 1E0 Canada

Posts: 676 | From: Nipawin, Saskatchewan, Canada | Registered: Nov 1998  |  IP: Logged | Report this post to a Moderator
Kelly Thorson
Resident


Member # 2958

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Thank You, Jon.....I just happen to have a defunct table saw in back. Neat lifts too. [Smile]

--------------------
“Did you ever stop to think, and forget to start again?”
-Winnie the Pooh & A.A. Milne

Kelly Thorson
Kel-T-Grafix
801 Main St.
Holdfast, SK
S0G 2H0
ktg@sasktel.net

Posts: 5496 | From: Penzance, Saskatchewan | Registered: May 2002  |  IP: Logged | Report this post to a Moderator
Billie DeBekker
Visitor
Member # 3848

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John that is way cool on both items.. You just gave me an Idea for our old Forklift. The 4 popper propane motor is on its way out. (An older hyster model)

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Billie DeBekker
3rd Dimension Signs
Canon City Colorado 81212
719-276-9338
bill@3dsignco.com
www.3dsignco.com

"Another Fine Graduate of the Ray Charles School of Sign Painting."

Posts: 2530 | From: Canon City, Colorado | Registered: Apr 2003  |  IP: Logged | Report this post to a Moderator
Dale Manor
Resident


Member # 4858

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I'm thinking if you put some flaps and a tail on that table saw ma-jig... It'll Fly.

Seriously there Jon, pretty cool engineering work. I could use a couple of those lifts myself.

take care

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Dale Manor

Studio in the Sky
Minnesota


dalemanor@netscape.net

"Be who you are and say what you want, because those who mind don't matter and those who matter don't mind."
-Dr. Seuss

http://studiointhesky.weebly.com/
http://studiointhesky.blogspot.com/

Posts: 2120 | From: Greater Minneapolis/St. Paul | Registered: Aug 2004  |  IP: Logged | Report this post to a Moderator
Jon Jantz
Resident


Member # 6137

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Thanks all... the lift was actually built by one of our workers who builds all kinds of contraptions. He did all the welding. All I did was help 'engineer'(lol) and do some of the wiring, chargers and hydraulics...

Dan, OSHA has been on our jobsites a couple times, and but has not given us too hard a time yet... **fingers crossed**

Next up: I'll show you pictures of a flounder boat he built.

--------------------
Jon Jantz
Snappysign.com
jjantz21@gmail.com
http://www.allcw.com

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Dusty Campbell
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Member # 4601

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Great looking stuff Jon. Looks safe to me. Sure beats doing an install off a forklift. (Which I've of course never never done. -Ahem.)

Thanks for sharing those.

[ December 20, 2006, 02:49 AM: Message edited by: Dusty Campbell ]

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Industrious

Posts: 1032 | From: Athens, GA | Registered: Apr 2004  |  IP: Logged | Report this post to a Moderator
Frank Magoo
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Have to say, pretty nifty...

I can think of several applications for one of them and none of them are interlinked...pretty cool Jon...

[Applause] [Cool]

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Frank Magoo,
Magoo's-Las Vegas; fmagoo@netzero.com
"the only easy day was yesterday"

Posts: 2365 | From: Las Vegas, Nv. | Registered: Jun 2003  |  IP: Logged | Report this post to a Moderator
   

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